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Technical article

January 2014

77

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primary experimental method to track

coating stability and to test optical fibre

parameters: attenuation and mechanical

strength.

Dynamic thermo gravimetric analysis

(TGA) and isothermal TGA are used to

compare different coating materials,

estimate coating material lifetime based

on coating weight loss, and to define

the best coating system for a specific

application.

Corning Incorporated has evaluated a

new optical fibre coating material for

mid-temperature applications. The coating

is a UV-cured acrylate type material. This

material should preserve long-term optical

fibre performance for bare and cabled

fibre.

The new coating delivers a high coating

adhesion to glass, which is highly desirable

in some mid-temperature optical fibre

applications for better handle ability and

optical performance.

2

New coating

material

2.1 Material properties

The newly developed mid-temperature

coating is a UV curable urethane acrylate.

A 75-micron thick film cured at 1 J/cm

2

with Fusion D-bulb was measured by a

Seiko Simultaneous TG/DTA220 in air at a

heating rate of 10°C/min.

Figure 1

compares the weight loss vs

temperature of the new material to a

commercially available coating.

The TGA of the two coatings diverge at

290°C with the new coating showing a

smaller weight loss and, therefore, a higher

thermal stability. The temperature at

selected weight loss is listed in

Table 1

.

2.2 Optical fibre samples

Single-mode fibre samples were drawn

with a glass cladding outer diameter (OD)

of 125 μm and new material single coat

OD of 200 μm. Draw conditions (draw

speed and UV lamp settings) were selected

to deliver a standard degree of cure of the

coating materials.

This coating design allows direct com-

parison with commercially available Corning

mid-temperature fibres with a single coat

design and coating OD of 200 μm.

2.3 TGA tests

A dynamic TGA test was conducted in air,

and the fibre specimen weight change

was measured at different heating rates

in a temperature range between room

temperature and 600-700°C.

Figure 3

:

Weight loss of new coating on single coat fibre at 150°C, 180°C and 200°C

Figure 4

:

Comparison of weight loss of fibre with new and commercial coating at isothermal aging at 180°C

Weight loss, %

New (°C)

Commercial (°C)

5

329

310

10

366

334

20

402

358

Figure 5

:

Attenuation test for newmaterial single coat optical fibre samples at 150°C, 180°C and 200°C

Table 1

:

The temperatures at weight loss of 5, 10 and 20% between new and commercial coating

Coating weight loss, %

Exposure time, hours

Coating weight loss, %

Delta attn at 1550mm,dB/km

200 micron newmaterial fibre strength at 150°C and 180°C

Exposure time, hours

Single coat newmaterial (200 micron) fibre coating

weight loss at 150°C, 180°C and 200°C

New

Commercial

Exposure time, hours