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March 2016

MODERN MINING

31

feature

DIAMONDS

Looking west towards the

main plant terrace. In the

foreground is the scrubber

feed conveyor.

piping and platework (SMPP) contractor and

CUSA the electrical, control and instrumenta-

tion (EC&I) contractor.

“People sometimes ask me what are the

keys to a successful project,” says Brown. “The

answer is that you need to do your homework

in terms of all your studies and planning, you

need to put a good team together and then

you – and all your contractors – need to work

extremely hard. There are simply no short cuts

– although I can’t deny that it does help to have

a bit of luck! Certainly, at Liqhobong we’ve

ticked off all the boxes. What most impresses

me is the work ethic on site – our own people

are highly committed and their enthusiasm has

been matched by our contractors, who have all

performed very well.”

While Liqhobong is currently on schedule,

this is on the basis of a revised timeline which

was announced in mid-2015. “Originally, we

were planning to be producing by the end of the

second quarter of this year,” notes Brown. “We

were, however, delayed by the amount of over-

burden removal on the primary crusher and

plant terraces being far greater than anticipated.

The weather was also not kind to us during the

early months of construction and in November

2014 Liqhobong received double the normal

annual rainfall in just a few days. We’ve now

recovered from these setbacks and currently

are very satisfied with progress, with almost all

our work packages either on or ahead of sched-

ule or, at the worst, just marginally behind and

catching up fast.”

As of January this year, design and engineer-

ing of the project was 99,8 % complete and

procurement 99 % complete. Fabrication was

96,1%complete versus the target of 91,9%. The

civils package was at 68 %, the RSF at 94,6 %

and the earthworks at 99,5 %. As one would

expect, the SMPP and the EC&I packages are

at earlier stages, at 13,5 % and 3,5 % complete

respectively. As regards accommodation, 18 out

of 24 prefabricated units – all with underfloor

heating – were on site and occupied. These

have been supplied by National & Overseas

Modular Construction of Bloemfontein and

apart from housing construction workers will

also provide the mine’s permanent accommo-

dation. A new, fully staffed and equipped clinic

has also been commissioned.

Some of the quantities involved at Liqhobong

are quite formidable, with the RSF, for exam-

ple, involving the placing of 1,5 million cubic

metres of rock and earth for the starter wall and

the main plant terrace about 1,2 million cubic

metres of earthworks. The project has also

involved some road construction. It was deter-

mined as long ago as 2012 that the existing road

Prefabricated accommo-

dation. When this photo

was taken in January, 18

out of 24 units had been

completed.