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May 2015

Cement & Concrete

C

HRYSO Optima 203 is a new

generation, high range wa-

ter reducing/superplasticis-

ing admixture, based on modified

polycarboxylate technology. “This

admixture is formulated primarily to

achieve high workability with a wide

range of cements, which lends itself

to the sophisticated requirements

of SCC mix design,” says Kabelo

Sepotokele from Chryso Southern

Africa.

Sepotokele explains, “Quad 20 is a

stabiliser that features a unique for-

mulation to increase the viscosity of

cement paste, with a limited impact

Admixtures

Construction chemicals specialist, Chryso Southern Africa, is

supplying precast product manufacturer Rocla with its CHRYSO

Optima 203 and CHRYSO Quad 20 admixtures for use in self-

compacting concrete (SCC).

on concrete slump and flow.

Chryso Southern Africa is a mar-

ket leader in concrete and cement

admixtures and ancillary products.

Due to the latest developments in

admixtures, modern concrete is

now attaining unparalleled levels in

important areas, such as mechanical

performance, workability and dura-

bility,” says Sepotokele.

The global trend amongst precast

product manufacturers is to use SCC

as an alternative to conventional

vibrated concrete (CVC). With its

extremely high workability (flow is

measured rather than slump), SCC

does not require post-cast vibration,

whichmeans a greatly reduced noise

level in the precast yard.

Technical specialist, George Ev-

ans at PPC, in conjunction with

Chryso, was primarily responsible

for formulating the specific design

mix that Rocla is using for its SCC.

Rocla began experimenting with SCC

in 2012, mainly due to the complex

forms it had to replicate for several

of its products such as the Alfabloc

retaining wall system, REBLOC road

barriers and wing walls for stormwa-

ter outlets.

“SCC is ideal for all of our wet-cast

applications. Typically our wingwalls

are extremely thin walled – in some

cases they are only 80 mm thick. Our

Alfablocs, which are literally cast in

the shape of an ‘A’, also require com-

plex, thin-walledmoulds. It is difficult

to achieve this with CVC. Hence the

main reason for incorporating SCC

into our production as it gave us

the ability to take on more complex

projects and allow us to broaden our

product range,” says Jason Roberts,

civil technologist at Rocla.

“We had to look at redesigning

our SCC mix when we changed our

material supplier. You cannot simply

change the cement and sand and

expect to get the same product. SCC

is a lot more sensitive. It is almost

a new animal in terms of concrete,”

says Roberts.

Chryso Southern Africa now sup-

plies six of Rocla’s 12 plants with a

rangeof products, fromsuperplasticis-

ers and accelerators to mould release

oils. Sepotokele attributes the success

of the project to the close working

relationshipachievedbetweenChryso

Southern Africa and Rocla. He says,

“Our aim is to provide tailor-made so-

lutions for thespecificapplicationsand

requirements of our clients. Working

withprogressive clients likeRocla also

serves toadvanceconcrete technology

in South Africa.”