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Mechanical Technology — February 2015

Nota bene

Index to advertisers

Aluminium Loading Systems...... 29

Atlas Copco............................. 28

BMG....................................... 23

Becker Mining SA..................... 19

Crown Publications.................. IBC

DCD Venco................................ 2

Hansen Transmissions..... OFC, OBC

Lincoln Electric. ....................... 24

SKF........................................ 36

Voith....................................... 37

Wearcheck............................... 37

Weir Minerals...........................IFC

Industry diary

March 2015

Certified Ultrasound, Martec

Level 1: 4-6 March, Johannesburg

Level 2: 9-11 March, Johannesburg

Margie Roes: +27 86 502 0634

margie.roes@martec.co.za

Nuclear Africa Congress, 2015

18-20 March,

Necsa, Pelindaba, South Africa

Carol van Niekerk

+27 12 807 3920

exec@nuclearafrica.co.za

Reliability & Condition Monitoring

(3 Day)

23-25 March

Graceland Hotel, Secunda

Phindi Mbedzi:+27 11 325 0686

phindi@2kg.co.za www.2kg.co.za

A

BB, the leading power and au-

tomation technology group, has

launched a new service product

called Hoist Performance Fingerprint to

help its customers assess and optimise

the condition of their mine hoists. It

consists of a structured audit of complete

hoist systems – covering all electrical and

mechanical parts to ensure reliable and

safe hoist operation.

Hoist Performance Fingerprint is a

consulting and audit service developed

and performed by highly experienced

ABB service experts. The entire hoist sys-

tem is assessed, analysed and tested us-

ing high quality data collected from over

20 pre-defined points and a structured

tailored analysis tool. This data forms the

backbone for any further analysis done

after leaving the site. All results, findings

Pump efficiency and reliability workshops

Pumps are at the heart of industry and

consume 15% of the world’s electricity

output, rising to 30% if the effect on the

overall pump and piping system is included.

Due to neglect and inefficiencies, much of

this electricity is wasted – turned into heat,

vibration and noise rather than producing

throughput. Well-managed and maintained

pumps can drastically reduce overall process

energy consumption, but instead they con-

tinue to be overlooked, leading to continu-

ous breakdowns and compromising overall

system reliability.

2KG Training has designed a course to

help engineers and technicians better un-

derstand how optimising both existing and

new pumping systems will lead to reduced

life cycle costs, major reductions in energy

usage and improved reliability. Pump effi-

ciency levels can be improved by 10-20%;

optimising the entire pumping system can

achieve overall efficiency savings of between

30%-50%; and pump mean time before

failure will be reduced and overall system

reliability improved.

The course is presented by Harry Rosen,

the national expert for pumping systems for

the National Industrial Energy Efficiency

Project (NIEEP), and will be run four times

this year, in Johannesburg’s Cedar Park Hotel

on 2-3 March; in Secunda from June 1-3 at

the Graceland hotel; again in Johannesburg

during July and in Secunda during October.

Contact Phindi Mbedzi:

phindi@2kg.co.za www.2kg.co.za

The Hoist Performance Fingerprint

ABB has launched its Hoist Performance Fingerprint service to help customers

assess and optimise the condition of their mine hoists.

as well as corresponding recommenda-

tions for optimisations and improvements

are then presented to the customer in a

detailed report for follow-up.

“The Hoist Performance Fingerprint

is a cost-effective service that provides

diagnostics, key findings and recommen-

dations in less than a week,” said Remy

Lanoue, global head of service for mining.

“By assessing and analysing all electrical

and mechanical parts of the hoist system

we offer our customers a comprehensive

service solution from a single source.

This holistic concept is unique in the

underground mining market.”

A mine hoist system is an intensive

and important carrier in the mining pro-

cess. It is not only essential to keep pro-

duction running, it also transports mining

staff below ground. Therefore, its reliable

and safe operation

is key for mine op-

erators, particularly

as many countries

have special legisla-

tive requirements in

place defined by the

respective mining au-

thorities. The expert

concept of the new

Hoist Performance

Fingerprint ensures

that all these require-

ments are met al-

lowing customers to

focus on their daily

business.

Summarising the

benefits, Lanoue says

that the service offers mine operators

Improved system availability and reliabil-

ity; reduced downtime as electrical and

mechanical inspections are performed

simultaneously; and full compliance with

local legal requirements.

ABB has proven expertise in the

underground mining business: ABB

experts can engineer, deliver, install and

perform services for entire mechanical

and electrical mine hoist systems of all

types – friction hoists, single- and double-

drum hoists. Since the first hoist system

was delivered in 1937, more than 700

ABB units have been installed all over

the world.

ABB is able to leverage its power and

automation expertise to enable utility

and industry customers to improve per-

formance while lowering environmental

impact. The ABB Group of companies

operates in around 100 countries and

employs about 145,000 people.

www.abb.com