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July - August 2015

MODERN QUARRYING

11

ON THE

COVER

The DCT 200 dust collector provides strong dust suction capacity and excellent

dust suppression. There are 20 filter elements with a total filter area of 20 m

2

.

hammer market around

tests we carried out at operations around the coun-

try.” (

See Table 1, 2 and 3

).

The drill rig was supplied to drill and blast spe-

cialist Eire Contractors based in Durban, KwaZulu-

Natal. It was also tested in quarrying and opencast

mining applications in Pietermaritzburg and Piet

Retief in Mpumalanga in September and October

last year.”

“Eire was extremely happy with the savings on

diesel, and reported that the rig easily drilled holes

between 140 mm and 152 mm in diameter with

the rig’s power, speed and fuel efficiency meeting

the company’s objectives.” At the coal operation

in Piet Retief, Birnie says the drill achieved about

200 m/hour during the practical applications.

John Moffat, founder and Eire Contractors CEO

confirms that the rig’s power, speed and fuel effi-

ciency more than meets the company’s objectives

of achieving maximum productivity with minimum

input. “In addition to substantial savings on diesel,

the rig drilled the holes with ease.”

Company MD Matthew Moffat agrees:

“Choosing the right equipment can be a tough

decision, but the resultant low maintenance and

extended life delivered by Atlas Copco equipment

for optimum uptime and production levels, makes

the decision an easy one.”

In the hard rock test applications at the

Pietermaritzburg quarries, which included granite

and quartzite, the PowerROC T50 achieved a drill-

ing capacity of between 42 m/hour and 44 m/hour.

“Eire Contractors has not only purchased the

demo model, but an additional five more units

with Anglo American placing an order for three

machines for its Kumba iron-ore facility at Sishen

in the Northern Cape. We are also in negotiations

with the mining and quarrying industry for other

orders. Our aim is to supply 15 machines within the

next 12 months and 25 units to the local industry

by 2017,” Birnie says.

The straight-forward modular design includes

simplified hydraulic and electrical systems for

easier operation and maintenance. “What makes

the drill rig particularly attractive, especially in

this tough economic climate, is its extremely fuel-

efficient capability,” he confirms. “The machine’s

effective management system allows for low fuel

burn at full production, giving fuel burn as low as

27 ℓ/hour on large holes; something that is

unmatched by similar-sized machines in the

industry.”

The machine’s Tier 3 diesel power pack delivers

261 kW at 1 800 rpm, providing more tons per litre

of fuel with a direct positive result on productivity.

“We have found a seamless balance between effi-

cient operation and high performance while also

caring for the environment by conforming to emis-

sion standards,” he adds.

Discussing the drill rig’s high penetration capa-

bility, Birnie says this comes from the powerful COP

3060 30 kW hydraulic rock drill – a proven high

performance unit in the Atlas Copco range. “While

output is dependent on mineral type and location,

the drill rig/rock drill combination’s output capa-

bilities are impressive ranging from 200 m/hour in

medium rock (coal) to 70 m/hour in hard rock. Even

in the most extreme environments and the hardest

of material, the machine is capable of a remarkable

40 m/hour.”

In terms of hole diameter, the machine is capa-

ble of remarkable power and output, drilling holes

ranging from102-152mm in size and 35m in depth.

Diagram shows the five hydraulic pumps.

No 1 and 2 are piston pumps. No 3, 4 and

5 are gear pumps.