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THE UK OFFSHORE OIL AND GAS FABRICATORS DIRECTORY

2016

page 44

Projects and Markets

Expertise

• Complete topsides delivered on EPC basis,

including process/utility/accommodation

modules. The existing facilities can cope with up

to 20,000 tonnes

• Jackets for oil, gas and offshore wind projects,

including piles

Mass Manufacturing

BiFab, in collaboration with universities and education

institutes, commissioned a detailed study, during

the construction of the two jacket substructures for

the Beatrice project, on the various manufacturing

processes involved. Its aim was to maximise the

total number of substructures that could be built

in a year. The study is now complete and we are

aware of the cost of the proposed new buildings at

our Methil, Fife facility. This proposal would take

BiFab’s current production capacity at Methil from

60 structures to between 100 and 150 structures per

year. The company intends to have this new facility in

operation by the end of 2016.

BiFab believes that Scotland’s proximity to the North

Sea and Baltic Sea, together with the experience

gained from the above projects, including expertise

available at the University of Strathclyde and other

educational institutions, places it in a unique position

to develop the world’s first mass manufacturing

facility to produce large offshore substructures cost

effectively. BiFab recognises that this is an expanding

market and is very keen to see this kind of technique

used more widely throughout the offshore

wind industry.

Innovation – New Jacket Design BiFab/Atkins

Based on experience gained from recently completed

offshore wind farm projects, BiFab and Atkins have

developed their own jacket substructure to support

offshore wind turbine generators. This design is jointly

(50:50) patented and capable of supporting a range

of turbines from three to eight megawatts in water

depths 15 metres down to 80 metres. It is a lightweight

structure, with potential savings in both weight and

manufacturing costs, along with the potential to load-

out more structures per barge due to the reduced

footprint at the base of the jacket.