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Wire & Cable ASIA – March/April 2012

42

And We Energies has also turned to it for fabrication of

large air ducts, the construction of a generating station,

and the installation of emission systems at two power

plants.

Merrill’s president Roger Hinner told the Wausau

(Wisconsin)

Daily Herald

(31

st

December): “As the

country continues to clean up the old coal-fired plants,

in terms of emissions, it generates a lot of work for us.”

Another business whose expanding prospects suggest a

revitalised Midwest is Steel Plate Akron, a four-year-old

Ohio company which buys raw steel from domestic and

international mills and cuts it into plates for shipment to

customers nationwide. The distributor has 45 employees

and an annual payroll of $2.5 million.

“We are 100 per cent out of space here [in Talmadge],”

Steel Plate Akron vice president Ray Kenney told the

Massillon (Ohio)

Independent

, in reference to his search

for a plant with 80,000 to 120,000 square feet of floor

space – double or triple the size of the current facility.

“We run 24 hours, seven days a week, and we still don’t

have enough space. We need a much larger place.”

Automotive

General Motors takes a Japanese partner

to help advance its push for carbon fibre

components in mainstream vehicles

Aiming for greater fuel efficiency in its cars and

trucks, Detroit’s General Motors Co is teaming up with

Osaka-based Teijin Limited to co-develop advanced carbon

fibre composite technology.

Teijin has developed a proprietary process that GM

says allows mass production of carbon fibre-reinforced

thermoplastic components in less than a

minute.

Significantly faster than conventional approaches, it holds

promise for higher volumes at lower cost.

Bryce G Hoffman of the

Detroit News

pointed out that the

Teijin technology has already found high-end niche uses.

Rival supercar manufacturers Pagani (Italian) and Bugatti

(French) are using carbon fibre (ten times stronger than

steel but only a quarter of the weight) in sports cars built

for speeds in excess of 250 miles per hour. But, difficult to

mass-produce, it has been too expensive for mainstream

use.

Now, however, Mr Hoffman wrote: “GM is trying to change

that.” (“GM partners with Japanese Firm in Developing

Steel Alternative,” 11

th

December).

Officials of the US auto maker and its Japanese partner are

more than enthusiastic over the prospects for carbon fibre.

Steve Girsky, vice chairman of GM, said that the technology

has potential to be “an industry game-changer.” The senior

managing director of Teijin spelled out what this might

mean. In Norio Kamei’s view, his company’s “visionary

relationship with GM” will lead the way to increased usage

of “green” composites in the automotive industry.

General Motors has a more immediate incentive to succeed

with carbon fibre. CEO Dan Akerson has said that reducing

vehicle weight is essential if GM is to meet tough new

federal rules intended to boost mileage, cut emissions, and

hasten the next generation of fuel-conserving hybrids and

electric cars.

The standards, announced in April 2010, call for a

35.5 miles-per-gallon average within six years, up nearly

10 mpg from today’s average.

According to the

Detroit News

, Teijin plans to open a

technical centre “in the northern part of the United States”

early this year to support its work with GM.

Other news of General Motors . . .

Sales of the GM Chevrolet Cruze – the best-selling

compact car in the US last summer – weakened in the

fall as Toyota and Honda recovered from the March

earthquake and tsunami in Japan and got back into

the market. Another factor was the typical slowdown in

compact car sales in fall and winter.

On 12

th

December the automotive reporter of the

Cleveland Plain Dealer

, Robert Schoenberger, wrote

that GM was again shutting down its Lordstown, Ohio,

assembly plant – this time

because a parts su

pplier had

fallen behind on orders. The open-ended shutdown was

preceded by two down weeks at the plant as GM cut

back on production to prevent a buildup in inventories of

unsold Cruze models.

Notes on automotive . . .

On 6

th

December it was reported in the

Detroit

Free Pres

s that Toyota was to begin exporting

Kentucky-made Camrys to South Korea beginning

in January, at an annual rate of about 6,000 units.

As noted by business writer Greg Gardner, while this

is the first time Toyota will be exporting Camrys from

the

US, the Japanese auto maker began shipping its

Sienna minivan, assembled in Princeton, Indiana, to

South Korea in November.

The Camry, built at Toyota’s 7,000-worker assembly

plant in Georgetown and at the Subaru of Indiana plant

in LaFayette, also in Kentucky, has been the best-selling

car in the US for 13 of the last 14 years. Toyota’s

president, Akio Toyoda, has said that Toyota might

shift production from Japan to the US because the yen

has been so strong against the dollar that it costs the

company less to produce certain vehicles in the US.

With annual growth of above 30 per cent recently, the

Chinese automobile market is rapidly outpacing that of

the US as the world’s most lucrative and strategically

important. In 2010 the Chinese bought an estimated

13.8 million passenger vehicles, well above the

11.6 million units sold in the United States.

In the same year, according to the China Association

of Automobile Manufacturers, foreign-origin brands

– most of which are manufactured in China through

joint ventures – account

ed for 64 per ce

nt of total

Chinese sales.