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PRODUCT News
50
MODERN MINING
March 2017
Three more power packs supplied to diamond mine
SEW-EURODRIVE is continuing its involve-
ment at a major diamond mine in Lesotho
by supplying three complete power packs
for use on the tailings side of the operation.
This follows the earlier successful supply of
20 power packs for the same project.
The initial order was received in
December 2014, with technical clarifica-
tion in 2015 and delivery in February 2016.
The latest order, for the three additional
power packs, was received in May 2016,
and fulfilled in September 2016. Despite
the differing lead times, SEW-EURODRIVE’s
local stockholding and value-added ser-
vice offering meant that the requirements
of the two orders were met comfort-
ably, comments Head of Projects Rudi
Swanepoel.
Each power pack consists of an X-Series
industrial gearbox with high- and low-
speed couplings, motor and base plate.
These preassembled units represent signif-
icant cost savings and reduced downtime,
as the power pack is supplied with the
input coupling shaft with the alignment
already carried out. Combined with the
above-mentioned shaft alignment, in
general there are only two interfaces
that need to be fitted. “If all the civils are
done correctly, this is a major benefit for
the client,” Swanepoel comments.
The X-Series of versatile and powerful
IG units from SEW-EURODRIVE is said to
provide an ideal solution for conveyor belt
drives, with a torque range from 6,8 kNm
to 475 kNm. It also features a large number
of accessories to allow for maximum flex-
ibility, and a wide range of gear ratios for
helical and bevel-helical gear units.
Nearly any mounting position or shaft
arrangement on a driven machine can be
implemented. A reversible gear unit hous-
ing also facilitates variable installation. The
robust housing, low-noise gearing and
cooling system boost safety and ease of
maintenance.
SEW-EURODRIVE, tel (+27 11) 248-7000
Explosives and blasting technology leader
BME has established a High-Tech Services
unit to advance the application of drones
in mine blasting activities.
According to BME Technical Director
Tony Rorke, drones fitted with high-reso-
lution cameras and guided by computer
systems using global positioning system
(GPS) survey data have proved invaluable
in improving blast quality.
“Our dedicated team applies a range
of modern technologies like drones to
help us plan, monitor and execute blasts
in ways that optimise our clients’ results,”
said Rorke. “The downstream impact can
be felt in a range of benefits to mining
productivity – such as finer fragmentation,
higher digging rates and reduced power
consumption in mine crusher circuits.”
While great strides had been made in
surveying and drilling blastholes, he said, a
mine’s survey plan is often not completely
accurate or up to date – potentially reduc-
ing blast quality.
“Using drones, we can generate high-
quality aerial imagery of the blast site after
holes have been drilled, capturing the
exact GPS coordinates of each hole,” he
said.“The position of each hole is surveyed
and then marked so that it is easily iden-
tified in the footage from the drone as it
passes overhead.”
The actual blast-hole positions can then
be referenced exactly to the survey coor-
dinates of the mine – to allow accurate
measurement of the variables necessary
to plan an optimal blast.
“The coordinates are exported into our
blast timing design program BlastMap III
and into our AXXIS electronic detonator
system – so that the appropriate firing
sequences, timing and charge distribu-
tions can be applied to the blast, based
on the exact positioning of each hole,”said
Rorke.
He emphasised the benefits in being
able to adjust the timing of a detonation
in a blasthole – as well as firing sequences
and charge distribution – to take account
of any slight divergence of a hole’s actual
position compared with its place on the
survey plan.
“Unless we measure, we are only guess-
ing; so better measurement – both before,
during and after a blast – is the key to
optimising blast results,” he said. “Drones
An aerial view from a camera mounted to a small drone
clearly showing the hole positions in the drill pattern.
BME employs drones to plan and monitor blasts
advance our measuring ability greatly
when combined with BME’s other innova-
tive in-house tools like our blast planning
software together with our electronic det-
onator system.”
The versatility of a drone as a vehicle for
the camera also extends to valuable moni-
toring functions during and after the blast.
What experts can take from the images
and graphics is a clearer understanding
of what block faces look like, and whether
there is any damage or potential problems
resulting from the drilling.
“Sampling, measuring and quantify-
ing the fragmentation achieved by a blast
is much easier when done from an aerial
scale image that a drone can deliver, mak-
ing the analysis much more useful in
improving future blasts,” he said. “The dis-
tribution and volumes of fragment sizes
are important to monitor, as these are vital
to continuous improvement strategies.”
After a blast, drone images from above
give a much clearer picture of where
coarser and finer fragments are lying – and
in what relative quantities.
“It may even be possible to use the
images as a basis for actually measuring
fragment size in a more scientific way,” he
said. “We currently take post-blast photo-
graphs but it is difficult to interpret these
in a way that is statistically valid.”
Software now also allows the creation
of a three-dimensional surface of the
blast block by combining the aerial drone
imagery and the face profile footage from
land-based cameras.
BME, tel (+27 11) 709-8765