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a CSA International company

FMEA of the (close/open)

Circuit type B wz diag.

No.

Values

Description

Component

Failure Rate

(λs)

Failure modes

factors / open

Failure modes types

/ short

Qty of

compts

safe=S

danger=D

no-effect=N

Diagnostic

Detect=Y

Undet=N

Redundanc

y ?

safe=S

danger=D

no-effect=N

Diagnostic

Detect=Y

Undet=N

IEC61508

Annex A,

D.coverage

Safe

Rev'led

Safe Un-

rvld

Dangrs

Detect

Dangrs Un-

detec

Safe

Rev'led

Safe Un-

rvld

Dangrs

Detect

Dangrs Un-

detec

Safe No-

effect

SOLENOID CONTROL BOARD

Open condition

Short condition

1 R1

Resistor

0.00041

0.9

0.1

1

s

no

No

d

yes

medium

0

0.00037

0

0

0

0

3.7E-05

4.1E-06

0

23 R23

Resistor

0.00041

0.9

0.1

1

s

yes

No

s

No

low

0.00037

0

0

0

0

4.1E-05

0

0

0

22 C1

Capacitor

0.0005

0.2

0.8

1

d

yes

No

d

yes

medium

0

0

0.00009

0.00001

0

0

0.00036

0.00004

0

26 D1

Diode

0.00725

0.8

0.2

1

s

no

No

s

yes

medium

0

0.0058

0

0

0.00145

0

0

0

0

32 Q1

MOSFET - N CHANNEL

0.0031

0.2

0.8

1

d

yes

No

d

yes

medium

0

0

0.00056

6.2E-05

0

0

0.00223

0.00025

0

43 IC4

BUFFER IC4B O/P

0.0086

0.033open

1

d

yes

No

n

No

medium

0

0

0.00026

2.8E-05

0

0

0

0

0.0086

0.0086

0.033short to +

1

d

yes

No

n

No

medium

0

0

0.00026

2.8E-05

0

0

0

0

0.0086

0.0086

0.033short to -

1

d

yes

No

n

No

medium

0

0

0.00026

2.8E-05

0

0

0

0

0.0086

0.0086

0.033short to pin above

1

n

no

No

n

No

no diagnostics

0

0

0

0

0

0

0

0

0.00888

0.0086

0.033short to pin below

1

s

no

No

n

No

no diagnostics

0

0.00028

0

0

0

0

0

0

0.0086

48

IC3

COMPARATOR SINGLE 1V6-5V5 PUSH-PULL - 3

0.0069

0.04open

1

d

no

No

n

No

no diagnostics

0

0

0

0.00028

0

0

0

0

0.0069

0.0069

0.04short to +

1

d

no

No

n

No

no diagnostics

0

0

0

0.00028

0

0

0

0

0.0069

0.0069

0.04short to -

1

d

no

No

n

No

no diagnostics

0

0

0

0.00028

0

0

0

0

0.0069

0.0069

0.04short to pin above

1

d

no

No

n

No

no diagnostics

0

0

0

0.00028

0

0

0

0

0.0069

0.0069

0.04short to pin below

1

d

no

No

n

No

no diagnostics

0

0

0

0.00028

0

0

0

0

0.0069

53

IC2

74LVC2G00 DUAL TWO INPUT NAND - 3 O/P MAIN

0.005

0.025open

1

d

yes

No

n

No

medium

0

0

0.00011

1.3E-05

0

0

0

0

0.005

0.005

0.025short to +

1

d

yes

No

n

No

medium

0

0

0.00011

1.3E-05

0

0

0

0

0.005

0.005

0.025short to -

1

d

yes

No

n

No

medium

0

0

0.00011

1.3E-05

0

0

0

0

0.005

0.005

0.025short to pin above

1

d

yes

No

n

No

medium

0

0

0.00011

1.3E-05

0

0

0

0

0.005

0.005

0.025short to pin below

1

d

yes

No

n

No

medium

0

0

0.00011

1.3E-05

0

0

0

0

0.005

60

uP

Microcontroller PIC12small controller - PIN 2 reset

0.0091

0.00714open

1

s

yes

No

n

No

medium

6.5E-05

0

0

0

0

0

0

0

0.0091

0.0091

0.00714short to +

1

s

yes

No

n

No

medium

6.5E-05

0

0

0

0

0

0

0

0.0091

0.0091

0.00714short to -

1

s

yes

No

n

No

medium

6.5E-05

0

0

0

0

0

0

0

0.0091

0.0091

0.00714short to pin above

1

n

no

No

n

No

no diagnostics

0

0

0

0

0

0

0

0

0.00916

0.0091

0.00714short to pin below

1

d

yes

No

n

No

medium

0

0

5.8E-05

6.5E-06

0

0

0

0

0.0091

uP

Microcontroller PIC12small controller - PIN 28 Open Coil FB

0.0091

0.00714open

1

s

yes

No

n

No

low

6.5E-05

0

0

0

0

0

0

0

0.0091

0.0091

0.00714short to +

1

s

yes

No

n

No

low

6.5E-05

0

0

0

0

0

0

0

0.0091

0.0091

0.00714short to -

1

s

yes

No

n

No

low

6.5E-05

0

0

0

0

0

0

0

0.0091

0.0091

0.00714short to pin above

1

s

yes

No

n

No

low

6.5E-05

0

0

0

0

0

0

0

0.0091

0.0091

0.00714short to pin below

1

s

yes

No

n

No

low

6.5E-05

0

0

0

0

0

0

0

0.0091

uP

Microcontroller PIC12small controller - UN-USED PINS

0.0091

0.5714NOT USED

1

n

no

No

n

No

no diagnostics

0

0

0

0

0

0

0

0

0.0143

61 sol

Thompson solenoid

0.0152

0.52short

1

d

yes

No

n

No

low

0

0

0.00474

0.00316

0

0

0

0

0.0152

0.0152

0.28sticking

1

d

yes

No

n

No

low

0

0

0.00255

0.0017

0

0

0

0

0.0152

0.0152

0.14spring failure

1

d

yes

No

n

No

low

0

0

0.00128

0.00085

0

0

0

0

0.0152

0.0152

0.06open

1

d

yes

No

n

No

low

0

0

0.00055

0.00036

0

0

0

0

0.0152

No. Values

Description

Component

Failure Rate

(λs)

Failure

modes

factors /

open

Failure modes

types / short

Qty of

compts

SOLENOID CONTROL BOARD

OPEN

SHORT

1

R1

Resistor

0.00041

0.9

0.1

1

23

R23

Resistor

0.00041

0.9

0.1

1

22

C1

Capacitor

0.0005

0.2

0.8

1

26

D1

Diode

0.00725

0.8

0.2

1

32

Q1

MOSFET - N CHANNEL

0.0031

0.2

0.8

1

43

IC4

BUFFER IC4B O/P

0.0086

0.033

open

1

0.0086

0.033

short to +

1

0.0086

0.033

short to -

1

0.0086

0.033

short to pin

above

1

0.0086

0.033

short to pin

below

1

safe=S

danger=D

no-effect=N

Diagnostic

Detect=Y

Undet=N

Redunda

ncy ?

safe=S

danger=D

no-effect=N

Diagnostic

Detect=Y

Undet=N

IEC61508

Annex A,

D.coverage

Open condition

Short condition

s

no

No

d

yes

medium

s

yes

No

s

No

low

d

yes

No

d

yes

medium

s

no

No

s

yes

medium

d

yes

No

d

yes

medium

d

yes

No

n

No

medium

d

yes

No

n

No

medium

d

yes

No

n

No

medium

n

no

No

n

No

no diagnostics

s

no

No

n

No

no diagnostics

Safe

Rev'led

Safe

Un-rvld

Dangrs

Detect

Dangrs

Un-detec

Safe

Rev'led

Safe

Un-rvld

Dangrs

D tect

Dangrs

Un-det c

Safe No-

effect

0

0.00037

0

0

0

0

3.7E-05 4.1E-06

0

0.00037

0

0

0

0

4.1E-05

0

0

0

0

0

0.00009 0.00001

0

0

0.00036 0.00004

0

0

0.0058

0

0

0.00145

0

0

0

0

0

0

0.00056 6.2E-05

0

0

0.00223 0.00025

0

0

0

0.00026 2.8E-05

0

0

0

0

0 086

0

0

0.00026 2.8E-05

0

0

0

0

0.0086

0

0

0.00026 2.8E-05

0

0

0

0

0.0086

0

0

0

0

0

0

0

0

0.00888

0

0.00028

0

0

0

0

0

0

0.0086