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42

MODERN MINING

May 2017

feature

CRUSHING, SCREENING

AND MILLING

A

ccording toRossDott, FLSmidth’s

Business Development Manager

for Meshcape

®

Screen Media

products, the market has become

increasingly globalised and com-

petitive, making long term relationships with

customers even more vital.

“With our global footprint, we are able to

offer the market a total package and this is a

major differentiator,” says Dott. “In addition to

our wide range of screen panel solutions, we

provide that unique mix of capabilities with

skilled technical staff all over the world in our

Supercenters and Technology Centers.”

FLSmidth Meshcape

®

Screen Media, with its

extensive engineering expertise and high qual-

ity manufacturing capacity in South Africa and

Australia, is the largest supplier of woven wire

product in the southern hemisphere.

“Unlike many of our smaller competitors,

we cater for the entire range of screening prod-

ucts so we can provide solutions to any market

that has a processing operation that needs to

screen, sieve, sort, size, filter, protect, support,

freeze, dry, dewater and

reinforce,” he says.

FLSmidth, through its

global network, is able to

leverage technical skills

as well as a logistical

supply chain that ensures

optimum responsiveness

to customers, and this

is particularly relevant

to its screen media cus-

tomer base.

“Our primary objec-

t i ve i s t o he l p ou r

customers achieve the

lowest cost per ton in

their production pro-

cess,” says Dott. “You

can only do that if you

specify the right wire

for the application; this

requires experience in both the manufacturing

and the application of screen media, which we

have in abundance.”

He emphasises the importance of under-

standing the customer’s operation, as the

business is no longer about just selling wire

screens – rather, it is about adding value to the

customer’s business. Understanding the density

of the material being processed, for instance,

is a key aspect of specifying correctly; this

allows wire thicknesses to be reduced as far as

possible.

“It is a fallacy that thicker wire is better,”

he says. “In the production process, the wire’s

tensile strength rises the more it is drawn. It is

also more difficult to properly tension thicker

screens, and if they are not tensioned correctly

they may be prone to breakage and could fail

prematurely.”

Wire strands that are optimally specified

will also give the screen greater open area and

will reduce costs as thinner wires are used.

This will also lighten the mass of the screen,

making the machine lighter and more efficient.

He highlights the fact that a vibrating

screen is perhaps one of the best fatigue testers

available.

“For a strand of wire to withstand the forces

of a screen moving up to 10 000 times a minute,

it requires highly specialised engineering and

Screen media brand

builds

on FLSmidth’s global footprint

With a South African heritage going back over 110 years,

the FLSmidth Meshcape® Screen Media product brand

offers the mining sector not only a full range of wire screens

and screen media but the footprint of global FLSmidth.

“Our primary

objective is

to help our

customers

achieve the

lowest cost

per ton in their

production

process.”