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Feature

Steel wire,

cable & rod

T

he needle-makers credited with the development of steel wire were custom craftsmen

by the standards of any period. They worked for a select group of clients – themselves.

They perfected a single elegant mechanism – the aperture. They preserved the integrity of

their art by reposing their secrets in a guild.

The steel wire makers of today have a more complicated time of it. Even in the brief interlude between

rolling and drawing they must cope with a pair of colour-coded menaces: the magnetite (Fe

3

O

4

) blue

oxide that forms on the wire as it cools following the rolling process; and the maghemite (Fe

2

O

3

)

red surface oxide, or rust, that forms during shipping and storage. Decisions have to be made as to

the best scale-removal method. Is it to be acid pickling? If so, which kind: chemical – or electrolytic?

Perhaps mechanical descaling is preferable. Or abrasive blasting or sanding. Or shaving.

The latter-day artisan will already have confronted the challenges presented by the wire rod.

Any miscalculation or variation as to temperature or ferrous content – during pouring, rolling, or

treatment – will likely present as a defect which, magnified throughout the production process, means

major trouble with the drawing dies. The check-list may be very much longer. But the ideal served in a

modern steel wire making plant is traditional, and simply stated: that the product be perfect of kind.

The suppliers reviewed in this section of EuroWire are able partners in the enterprise.

EuroWire – September 2009

Photo courtesy of C M Caballé SA

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