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39

CONSTRUCTION WORLD

APRIL

2015

Perrie says the fact that curing is

important is well-known in the

construction sector, yet current curing

practice still remains generally inadequate.

“Perhaps the time has come to consider intro-

ducing penalties for incorrect curing to change

the apathy that prevails in the building and civil

engineering sectors,” he suggests.

“Correct curing means maintenance of

adequatemoisture and temperature conditions

to encourage cement hydration. This is of

fundamental importance in the development

of the physical properties of concrete necessary

to ensure its performance in service. Proper-

ties such as strength and durability, as well as

permeability, depend on the extent and quality

of curing of concrete during the first few days

after casting. Curing, in fact, is the final – and

vital – step in the production of good quality

concrete,” Perrie states.

He says some of the major factors that

contribute to the poor state of curing in South

Africa, include:

• National specifications and codes of

practice contain only vague stipulations

regarding the curing methods required

for the different applications of

concrete in various environments;

• Project specifications do not clearly state

the specific curing action required for

concrete on a given project;

• The cost of curing is not billed separately

in most tender documents;

• Insufficient support at all personnel

levels for training and education, such as

offered by The Concrete Institute’s School

of Concrete Technology, exacerbates

the situation. “This training is vital for

all employees involved in the design,

construction, and management of

concrete projects,” Perrie stresses;

• The misconception that cube

compressive strength sufficiently

indicates the durability of concrete

in a structure; and

• The increasing emphasis on ‘fast track’

construction methods in which concrete

is enclosed in shutters for very short

periods of time, followed by exposure to

drying conditions.

Perrie says the need to develop a more“respon-

sible” approach to concrete curing cannot be

over-emphasised. “A pro-active approach is

essential to address the present lack of educa-

tion and control of concrete curing, particu-

larly in the South African environment with

its excessive heat, dry climates, considerable

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PENALTIES FOR POOR CURING

The South African building and

civil engineering industries

have for years not employed

correct or adequate methods

of curing concrete – sacrificing

strength, permeability and

durability in the process, says

Bryan Perrie, managing director

of The Concrete Institute.

>

Incorrect curing methods still prevail in the

South African construction industry, says The

Concrete Institute.

wind speeds, all of which lead to a rapid loss

of moisture from freshly cast concrete, often

resulting in plastic cracking on the exposed

concrete surfaces.”

He also believes that curing should be listed

as separate cost in the Bill of Quantities or be

listed as a fixed, prime cost in the tender docu-

ments, with penalties imposed for inadequate

curing. “It is also necessary for national Codes

of Practice and specifications to provide more

details and guidance on concrete curing,”

Perrie adds.

Ottermann believes this project has been

resoundingly successful and has saved PPC a

lot of money.

“Load shifting is an important part of

reducing the likelihood of load shedding and,

although each single contribution seems as if

it is just a drop in the ocean, everyone needs

to do their part. I encourage everyone to

participate and shift as much load as possible,”

implores Ottermann.

“By doing so, it is only going to make us all

more resilient once we come out of this crisis.

If this power crisis is going to last five years,

then we all need to do as much as we possibly

can to become as efficient as we can. This will

help reduce the occurrences of load shedding

tremendously because Eskom’s systems are

under immense strain in peak times. By cutting

our peak time use, we can allow that electricity

to be distributed elsewhere.”

Being well versed in matters of energy

consumption around the world, Egmont firmly

believes that industry in South Africa is actually

on the leading edge of the energy fight – more

out of necessity than anything else.