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Wire & Cable ASIA – September/October 2007

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The cable industry also was aware that it would need to

develop its own tests to properly assess the performance

of its products. Although this early development led to a

series of tests that could be said to lack integration, the

approach when taken as a whole still sits well with current

thinking.

Another important consideration was that large scale

tests should be developed wherever relevant so as to

assess performance of the total product in something

approaching an “as installed” condition. The international

work concentrated on the development of test methods

so that these could be adopted as an “add on” to product

standards such that the widest possible levels of fire

performance could be achieved across the full range of

product types.

Current Situation

The relevant IEC test standards have remained largely

unchanged over recent years but have been subject

to ongoing refinement

(5,6,7,8)

. For example, IEC 332-3

has developed into a multipart standard with each part

covering a different installation condition or time of

exposure to the fire source.

The principles established in the early development of

these standards still serve cable manufacturers and users

well and the IEC standards are adopted in many countries.

Based on the use of these tests, one can find in the market

various types of cables. Reduced flame propagation

(RP) cables which when installed in vertical bunches

in accordance with the recommended procedures do

not propagate fire more than a limited distance from

the source. Such cables have been well established in

the market since the 1970s for cabling in areas where,

because of installation conditions, eg vertically mounted

bunched cables, the risk of propagation of fire is high.

They are tested to the various parts of IEC60332-3.

Low smoke cables which have limits on smoke evolution

when assessed in the 3m cube smoke chamber with

performance limits chosen to give visibility over 10m

distance. They were introduced because cables containing

conventional sheathing materials based on PVC were seen

to give off large amounts of dense smoke when affected

by fire.

Such cables have been manufactured since the 1970s,

but it was not until advances were made in cable making

material technology in the 1980s that cost effective

designs became widely available on the market. They are

tested to IEC61034-2.

Generally cables of this type also combine the properties

of low corrosive gas emission and are manufactured using

“halogen free” materials.

Low corrosive gas emission cables which have limits

on acid and corrosive gas emission when assessed

by burning samples of materials in a bench tube

furnace. They were first introduced when users began

to raise concern over the large amounts of acid gas

emissions from burning reduced propagation PVC

cables. This corrosive and irritant gas had been seen

to have devastating effects on electrical panels and

instrumentation exposed to cable fire effluent

(9,10)

.

Figure 2

: prEN50399 apparatus

Figure 3

: Typical SPR and HHR curves