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Wire & Cable ASIA – September/October 2007

108

11

The EXAP rules have been developed through the CEMAC

II research project and will be published by CENELEC.

Possible Future Developments

It is clear that the European cable industry will be heavily

involved with the new integrated reaction to fire test

approach of EN50399 and this, together with the other test

requirements of the European classification, will require

considerable effort in the development of products to meet

the various Euroclasses.

It is likely that EN50399 will be considered by IEC at the

next major review of spread of flame test methods which is

due to be conducted 2012 – 2015.

Although at present there is an absence of any strong

regulatory of user driven impetus, the industry is beginning

to give consideration as to suitable product tests that

could be used to measure effluent and provide data

that could be used in fire safety engineering studies

such as escape modelling. The integrated EN50399 test

could provide a good basis if further equipped to measure

effluent quantity and quality.

The development of real time FTIR techniques for

measuring effluent has led to some preliminary work being

carried out to determine if it is possible to measure effluent

quality during the EN50399 test.

Papers presented at the Europacable Seminar “Safety

during fire” in May 2009

(18,19,20)

suggested that it was

feasible to measure effluent from the EN50399 test using

FTIR techniques, to use such techniques to investigate

the smoke effluents and to use the input in a simulation

of critical evacuation conditions in order to compare the

use of different cable types. Determination of a FED and

FEC index according to ISO TS13571 during the test could

provide a useful measure.

Using such techniques, it was concluded from the

simulation study that whereas critical conditions for some

of the occupancies were achieved for the design fire when

considering standard (PVC sheathed) cables due to the

production of irritant gases (HCl, acreolin, formaldehydes)

and smoke (reduction of visibility below 10m), critical

conditions were not achieved for any occupancy when

considering Low Fire Hazard cables.

Conclusions

By reacting to the requirements of its customers with

regards to the reaction to fire performance, the cable

industry continues to offer a range of products with different

levels of performance consistent with user’s needs for

particular applications and installation conditions.

The principles established more than 20 years ago of

control the burning, control the smoke emission and

control the emission of the most important corrosive and

irritant gases still remain valid today although refinement

and improvement in methodologies have been achieved

in the intervening years. The advent of new requirements

based on integrated tests involving heat release has

been, and will continue to be, a major challenge

particularly in Europe.

The effects of the new European regulatory framework for

the classification of a cable’s reaction to fire performance

will be a major change from the existing voluntary position.

Just how the European classification and CE Marking

of fire performance under the CPD will affect the cable

market is difficult to predict. Implementation is strictly

a National matter and whilst it is known that some

countries that do not now regulate for the reaction to fire

performance of cables have no intention of regulating

in the future, other countries have indicated an intention

to use the classification in regulation. However, which

Euroclass is specified for any particular application is

again a national matter.

At a European level, it is likely that the cable industry will

continue to be required to supply many different levels of

performance, although in time we may expect to see users

moving towards the higher classes as cost effective cable

designs become available.

Comparison of prEN50399 tests with results from existing

IEC tests is difficult due to the different conditions

selected for the tests and the multi-criteria approach of the

classification.

Experience gained from the CEMAC II project has shown

that prEN50399 results are in general greatly influenced

by cable size – the smaller the cable, the more onerous

the test.

Results for larger power cables (conductor sizes

greater than 35mm

2

) can generally be predicted from

IEC60332-3-24 (Category C) test results as the mounting

in each test is similar but no such relationship exists for

smaller cables due mainly to the totally different mounting

in each test.

Recent work has demonstrated that real time

measurement of effluent in a large scale fire test (such

as prEN50399) is possible and that such results can

be used as input into modelling studies. However, it is

clear that further work would be necessary before any

standardisation could take place.

Through its ongoing and demonstrated ability to

invest in research, the cable industry will be in a good

position to meet the challenges resulting from any new

regulatory or end user demands on the fire performance

of its products.

References

1 Zanelli, C, Philbrick, S, Beretta, G, “Cavi e pericolo di incendio” Cired,

London 1973

2 Philbrick, S, McConnell, J, “Cables having improved fire performance”

Jicable 84, Versailles 1984

3 Journeaux, T, Beratta, G, Gautier, P, “Development of cables with

improved fire performance characteristics” Jicable 87, Versailles 1987

4 Journeaux, T, “The development of new standards for offshore

cabling” PRI Conference Polymers for Offshore Cabling Proceedings,

London 1987

5 IEC Standard IEC 60332-3-10:2000 + A1:2008 Tests on electric cables

under fire conditions – Part 3-10: Test for vertical flame spread of

vertically mounted bunched wires or cables – Apparatus

6 IEC Standard IEC 60754-1:1994 Test on gases evolved during

combustion of materials from cables – Part 1: Determination of the

amount of halogen acid gas

7 IEC Standard IEC 60754-2:1997 Test on gases evolved during

combustion of electric cables – Part 2: Determination of degree of

acidity of gases evolved during the combustion of materials taken

from electric cables by measuring pH and conductivity