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Technology News

Tailor drawn technique

AGAINST the background of increasing

requirements for lower weights in the

automotive industry, the tailor drawn

tubes (TDT) technique has become

more important. Existing methods for

the production of these special tubes

can only be applied experimentally and

are, therefore, labour intensive.

According to Bültmann GmbH,

Germany, the increased demands for

narrow tolerances can only be fulfilled

by current technical possibilities with

difficulty. Furthermore it is not possible

to achieve a ‘steady’ process reliability

based on current technology. Due to

the numerous influencing parameters

in the TDT drawing technology, the

tube drawing process currently used

will soon reach its technical limits.

Intensive development work and

positive practical experience enables

Bültmann to assist customers in

combining theory and practice.

Bültmann’s patented TDT Production

System, in conjunction with the

company’s draw bench technology,

can now be implemented in the tube

production industry.

When developing the TDT tube

drawing technology, Bültmann attached

greatest importance to the possibility

of using technological components

that have already been used for other

applications.

In order to achieve very narrow

tolerances, especially in the transition

zone of wall thickness, and to ensure

the necessary process reliability at the

same time, a closed control circuit is

indispensable.

This process control is assured

by combining sensible and very

dynamically reacting drive systems and

specially designed measuring devices

and process software.

You can visit Bültmann GmbH at

Stand 6E39 at Tube Düsseldorf 2016.

Bültmann GmbH

– Germany

Fax: +49 2394 18171

Email:

info@bueltmann.com

Website:

www.bueltmann.com

Straight

tubes

ABSOLUTE straightness is one of the

concise quality criteria in the production

of round bars and pipes. Bendcheck –

the precision laser measuring system

from Zumbach – monitors bending

continuously without missing any

sections directly within the production

process. This replaces the ODAC

®

laser measuring heads used currently

to manually spot test with a non-contact

online test for bending. Apart from the

obvious gain in quality, the manufacturer

also saves considerable time through

the use of the online date check.

Bendcheck can be used for

synchronous real time scanning in

the production process, and quality

assurance directly after the straightening

process, without time consuming and

laborious checks with manual tools.

Zumbach Electronic AG

– Switzerland

Website:

www.zumbach.com With up to 8 cameras. Modular camera setting, any shape can be captured Up to 16,000 points / contour (2,048/camera) = 5,734,400 points/second (with 8 cameras) Different colors of the lasers, thus no interference Shape fault detection (SFD) Creation of measurement recipe with Zumbach software: – Customer can load the profile via its own DXF file (from CAD construction) or – By means of the "Product Generator": predefined forms allow quick "read in" of any product with round or rectangular size PROFILEMASTER® SPS Series. In-Line Light Section Profile Measurements Systems For Hot and Cold Applications Measure and Validate Your Profile Provides real-time dimensional, shape and angular measurement as well as cross-sectional display ZUMBACH Electronics sales@zumbach.ch I www.zumbach.com Learn more about PROFILEMASTER® 4 – 8 April 2016 Booth # 05 E17