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Chapter 2

– System Operation

2-2

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Table of Contents

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Index

HEATER–FLOOR OR

BULKHEAD MOUNTING

NOTE LETTERS IN

CIRCLES SHOW THE

MOUNTING

LOCATION FOR THE

SYSTEMS

ILLUSTRATED A

THROUGH G

A

E

C B

D

F

G

C

A

B

C

D

E

F

G

REMOTE MOUNTED

CONDENSER WITH

RECEIVER-DRIER AND

DUAL FANS & MOTORS

ROOF MOUNTED AIR

CONDITIONER WITH

OVERHEAD AIR

DIFFUSERS AND

CONTROLS

UNIVERSAL AUXILIARY

HEATER (DEFROSTER OPTIONAL)

ADD ON AC FOR IN-

CAB MOUNTING TO

BACKWALL

AC/HEATER IN DASH MOUNT COMBO

SYSTEM WITH SLEEPER UNIT

CUSTOM DESIGN AC/

HEATER COMBO UNIT

INTEGRATES WITH EXISTING

DASH COMPONENTS.

NOTE POSITION OF VENT

(X) TO DEFROST

WINDSHIELD AND UP

FRONT SYSTEM CONTROLS

(X)

By law, all trucks have a heater/defroster as part of the standard equipment.

When there is a reason to add air conditioning, there are options to meet

different needs. The available space in the cab, operating environment, and

owner preference can all play a part in the type of AC unit selected. You will

probably encounter roof-mounted and in-cab add on systems, and even systems

where the condenser is mounted on the roof and the evaporator is attached to

the back panel or mounted under the dash. In cooler climates you may come

across a cab with two heaters, the original and an auxiliary unit.

Air Conditioner—System Operation

We have described the movement of heat energy and basic HVAC system

function in Chapter 1. Now we will go into some detail on how an air condi-

tioner operates. The system is sealed to keep out air and moisture. To operate

properly, the inside of the system contains a measured amount of refrigerant

and special refrigerant oil that keeps the system lubricated. Figure 2-2 is an

illustration of system components without the cab outline, in-cab controls,

component housing, and air ducts or vents. Please study it for a moment. Note

the information printed next to each component. Remember that the compo-

nents may be positioned and attached to the truck in various locations.

Figure 2-1

These illustrations show a

basic heater, HVAC system,

the combo system with

sleeper unit, add on AC roof

top and in cab units, roof

mounted condenser and

auxiliary units.