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Chapter 2

– System Operation

2-4

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Index

DOWN

UP

INLET

OUTLET

PISTON ON

DOWNSTROKE

AND

UPSTROKE

INLET LOW PRESSURE – ON DOWNSTROKE

PISTON SUCKS REFRIGERANT GAS THROUGH

OPEN VALVE

OUTLET HIGH PRESSURE –ON UPSTROKE VALVE

FORCED OPEN AND HOT REFRIGERANT GAS IS

FORCED INTO HIGH SIDE OF SYSTEM

The clutch is mounted on the shaft of the compressor and is engaged by

electromagnetic action. Part of the clutch assembly is an electromagnetic

wire coil. The coil is energized through a thermostat that senses the

temperature in the evaporator coil. If the evaporator is too warm the

electrical contacts close and allows power to flow to the clutch. The

compressor shaft is engaged and moves the refrigerant around inside the

system. Figure 2-4 is a cutaway view of the clutch mounted on the

compressor.

COMPRESSOR

CLUTCH COIL LEAD

WIRE TO EVAPORATOR

THERMOSTATIC

SWITCH

CLUTCH

MAGNETIC

CLUTCH-COIL

REED VALVE

2. Condenser

The refrigerant gas leaves the compressor and moves through a high

pressure hose to the condenser. Inside the condenser the gas “changes

state” and becomes a liquid. It is still hot and under pressure. Remember

in Chapter 1 when we talked about water at 212 degrees Fahrenheit?

Heat energy was involved in the “change of state,” but the temperature

did not change. The same kind of action happens inside the AC system.

The refrigerant gas gives up a lot of heat energy to the outside air as it

“changes state” in the condenser. Figure 2-5 illustrates a condenser. Air

moving through the condenser absorbs heat from the refrigerant. The

amount of air flow through the condenser is the major factor in how well

the condenser functions.

Figure 2-3

The compressor inlet is low

pressure and the outlet is

high pressure. The reed

valves are one way. They

open to allow refrigerant

gas to enter the compressor

on the down stroke and exit

on the upstroke. Note the

open valves in the illustra-

tions.

Figure 2-4

The clutch shown here has

its electromagnetic coil

mounted on the compressor

body. When the coil is ener-

gized, magnetic force pulls

the clutch drive plate into

the pulley. This action locks

the pulley to the compressor

drive shaft and drives the

compressor.