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Chapter 2
– System Operation
2-6
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Table of Contents-
Index4. Expansion Valve (Refrigerant Metering Device)
When refrigerant moves from the receiver-drier, it travels through an-
other high pressure hose to a metering device at the inlet of the evapora-
tor coil. The metering device can be an expansion valve, an expansion
tube or a combination (multiple function) valve. Between the compressor
and this point inside the system, the pressure is high and can range from
150 to 250 pounds per square inch. The expansion valve (TXV) is closely
connected to the evaporator. A diaphragm opens the valve by exerting
pressure on the spring. Pressure comes from gas inside the diaphragm
housing on top of the valve and in the sealed sensing bulb. The sensing
tube is located in the outlet of the evaporator and picks up heat from
warm refrigerant leaving the evaporator. The gas in the valve diaphragm
housing and sensing tube expands when it gets warmer and forces the
expansion valve open at the metering orifice.
HIGH PRESSURE LIQUID
METERING ORIFICE
VALVE SPRING
INLET FROM
RECEIVER DRIER
OUTLET TO
COMPRESSOR
OUTLET TO
EVAPORATOR
DISCHARGE FROM
EVAPORATOR
WHEN OPERATING,
PIN PUSHES BALL
AWAY FROM BALL
SEAT, REFRIGERANT
BLEEDS INTO
EVAPORATOR
OPERATING
PIN
SEALED SENSING BULB
VALVE DIAPHRAGM
INTERNAL
EQUALIZATION
PASSAGE
5. Evaporator Coil
The expansion valve or other type of metering device bleeds high pressure
refrigerant into the evaporator coil, where the pressure is low. The refrig-
erant expands rapidly in this low pressure environment. When it expands
it “changes state”. The sudden drop in pressure brings the refrigerant
temperature down quickly inside the evaporator coil. Figure 2-8 shows an
evaporator coil and thermostat. Refrigerant is sprayed into the evapora-
tor by the high side pressure when the expansion valve opens. The
refrigerant absorbs heat from the air when the blower forces the air
through the fins. When the thermostat probe senses the upper limit of the
thermostat heat setting, a circuit closes. The compressor clutch engages
and the compressor operates and moves more refrigerant to the high side
of the system.
Figure 2-7
This block type expansion
valve cutaway view will give
you a better idea how these
valves work. Spring pres-
sure holds the valve closed.