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Chapter 2

– System Operation

2-8

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Table of Contents

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Index

Heater System Operation

Heater and air conditioner systems both have the same basic function of

moving heat. They take advantage of nature’s laws where heat energy always

moves from a warmer to a cooler area. In a heater system there is no “change of

state” involved in system operation. The system is sealed and operates under

pressure, but the pressure is low when compared to an air conditioner.

A heater system uses the engine coolant to carry excess heat energy to the

cab air. The heart of the system is the water pump. The water pump forces hot

coolant through a hose from the engine block and through the heater core. The

coolant is returned to the engine cooling system either at the suction side of the

water pump or to the radiator.

A control cable, attached to a water valve between the water pump and the

heater inlet, is used to control the flow of coolant to the heater. The heater fan

or blower forces cab air through the heater core where heat energy moves from

the engine coolant to the air in the cab. Figure 2-9 illustrates the main heater

system components. In-cab controls, component housing and air vents are not

shown.

The following heater components are discussed in detail in this section:

1.

Heater Core

2.

Water Valves

3.

Defrosters and Ducts

4.

Blowers and Fans

HEATER CORE

FAN CLUTCH

COOLANT LINE

(RETURN)

WATER PUMP

COOLANT LINE

TO HEATER (PRESSURE)

COOLANT (WATER)

VALVE

BLOWER AND

MOTOR

CABLE CONTROL

FROM DASH TO

WATER VALVE

DEFROSTER DUCT

Additional heater controls, ducts, air vents, blend-air doors, temperature regu-

lating devices and auxiliary heaters may be installed as part of a heater

system. These may be air, vacuum, electrical or mechanically operated.

Figure 2-9

This view of a heater system

shows the main components

and how they are connected.