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5-9

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Index

HVAC Control Variations

Control variations include one, two or three speed blower/fan motor switches to

vary air velocity. Air or electrical toggle switches and rocker switches may be

used in system control to replace cable control. Air cylinders open or close duct

doors and radiator shutters. Air pressure hoses and fittings have a long service

life and are easy to repair. The following controls are discussed in this section:

1.

Air Controls

2.

Electrical Devices and Schematics

3.

Combination and Supplemental Controls

4.

Fan Clutches, Radiator Shutters, and Override Controls

1. Air Controls

The development of air controls has improved the operation and function

of HVAC systems. A basic form of air control may use a single switch and

cylinder to operate a duct door. In more complex systems air cylinders are

used to control fresh and recirculating air, heat/defrost and air condi-

tioner vents. A pressure switch is often used to control the compressor

clutch.

The most common air control system is a modular design. Modular

units are simple and compact as illustrated in Figure 5-7. An air block

uses a pintle and programmed control lever to control air cylinders.

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SPRING LOADED

PINTLES

O-RINGS

AIR FLOW

AIR FLOW

AIR FLOW

AIR BLOCK CLOSED

(CYLINDER VENTED)

AIR BLOCK OPEN

CONTROL LEVER

In air control systems a Legris push-on fitting has gained popularity with

manufacturers. The Legris design speeds air tube installation and pro-

vides a positive leak free air seal where tubing is attached.

Some Frigidaire AC systems have a

thermal limiter and superheat

switch

combination to protect the compressor when system pressure is

too low. A low system pressure can mean there is not enough refrigerant

inside the system and/or insufficient refrigerant oil circulation to properly

lubricate the compressor. Figure 5-8 illustrates the function of the ther-

mal limiter and superheat switch. When the fuse in the thermal limiter

melts, the clutch circuit is broken to stop the compressor. The thermal

limiter must be replaced when this happens.

HVAC Control Variations

Figure 5-7

This cutaway view of an air

block shows the components

and describes their function.

The air cylinders are not

shown.