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Chapter 5

– System Controls

5-12

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Table of Contents

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Index

3. Combination and Supplemental Controls

Combination and supplemental controls may protect the major compo-

nents (primarily the compressor) from damage, control engine tempera-

ture and insure condenser efficiency.

When used in system design, combination and supplemental controls

help maintain the pressure and temperature balance inside air condi-

tioner and heater systems. They can make safe system operation possible

in severe or varied climate conditions, and maximize heat energy move-

ment under less than ideal conditions.

Two or three function pressure switch assemblies (Red Dot Binary™ or

Trinary™ switches) may be installed on the liquid side of the AC system

between the condenser and expansion valve. Both switches are illustrated

in Figure 5-12.

RED DOT BINARY™ SWITCH

Low pressure

protection

Between 3-15 PSIG

(falling pressure)

40 PSIG maximum

(rising pressure)

High pressure

protection

Between 270-330 PSIG

(rising pressure)

80-120 PSIG below

open pressure

RED DOT TRINARY™ SWITCH

Low pressure protection

22.5 ± 7.5 PSIG

(falling pressure)

40 PSIG maximum

(rising pressure)

High pressure protection

Between 270-330 PSIG

(rising pressure)

80-120 PSIG below

open pressure

Shutter fan/override

Opens 35-60 PSIG

below closing pressure

200-230

PSIG (rising pressure)

OPENS

CLOSES

OPENS

CLOSES

The

two function Binary™ switch

prevents the compressor from oper-

ating if there is no refrigerant in the system. It also stops the compressor

if head pressures increase to unsafe levels. The switch resets when

pressure drops to normal.

Red Dot’s

Trinary™ pressure switch

performs three distinct func-

tions to monitor and control pressure inside the AC system. The switch is

installed between the condenser and expansion valve, usually on the

receiver-drier. All three functions automatically reset when the proper

pressure is achieved.

• The low-range pressure function prevents compressor opera-

tion if the refrigerant charge has been lost or ambient tem-

perature is too cold.

• A mid-range pressure function activates the engine fan clutch

or radiator shutter assembly. As system pressure reaches mid

range, the switch engages the fan clutch (fan motor on roof top

condenser units) and/or opens the radiator shutter. This in-

creases air flow to the condenser and stabilizes or lowers

system operating pressures. The switch cycles on and off to

maintain operating pressures.

• A high-range pressure function turns off the compressor if

pressure is to high.

Figure 5-12

Red Dot Binary™ and Tri-

nary™ switches with switch

operating pressures given.