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Chapter 8

– Troubleshooting & Service Procedures

8-20

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Table of Contents

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Index

0

100

200 300

400

500

HIGH

TEMPERATURE

LOW

TEMPERATURE

150

120

90

60

30

0

10

20

30

Thermostatic Switch Malfunction

LOW SIDE NORMAL

HIGH SIDE NORMAL

Tip:

The low side gauge needle may fluctuate in a

very narrow range compared to a normal range.

The compressor clutch may be cycling on and off

more frequently than it should.

The low side gauge needle may fluctuate in an

above normal range as the clutch cycles. This

may be an indication that the thermostat is set

too high (someone may have attempted to adjust

the factory setting). A new thermostat may have

been installed incorrectly (capillary tube not in-

serted between the evaporator fins in the proper

position).

Cause:

The thermostatic switch is not functioning prop-

erly or at all.

Repair Procedure:

Replace the thermostatic switch. When you re-

move the old thermostat, replace it with one of

the same type. (They operate in a factory preset

temperature range.) Take care in removing and

handling the thermostat and thin capillary tube

attached to it. Don’t kink or break the tube.

Position the new thermostat capillary tube at or

close to the same location and seating depth be-

tween the evaporator coil fins as the old one.

Connect the electrical leads.

Figure 8-14

Gauge reading, thermostatic

switch malfunction.