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32

Mechanical Technology — July 2016

Structural engineering materials, metals and non-metals

E

ngineering is taught as a

science. Simplified, but not

always simple, models that

apply to specific circumstances

are often reduced to numeric descrip-

tors. On the worksite, the young engi-

neer finds that reality is more complex.

Models are overlaid, model edges are

less certain and judgement and/or

compromise are required. This is the art

of engineering, learned and developed

through experience.

The Engineer is often legally respon-

sible for safety. If a structure fails and

people are adversely affected, engineer-

ing decisions fall under the magnifying

glass. Choices are guided by competence

based on training and experience, under-

pinned by standards within the scope of

local, regional and national legislation.

This is outlined below.

Are standards recipes, a set of instruc-

tions that yield a satisfactory result for

the layman? Are standards the same as

operating procedures used in companies,

bureaucratic procedures that are applied

to ensure predictable behaviour under

specific operating circumstances? No

and no.

However quality standards such as

ISO 3834: Quality requirements for fu-

sion welding, as part of the ISO 9001

suite of quality management standards,

are closer to operating procedures than

are design and fabrication standards.

Compiled by experts, these use a com-

bination of repeatable science experience

and history to draw up recommenda-

tions. But cultural and commercial

influences may play a role. So whilst

standards make a valuable contribution

to decision making, they cannot possibly

cover all eventualities – they must be

generic in nature.

Compliance with standards is a

starting point, a guide, not a goal.

Consequently, being very familiar with

relevant standards, engineers also need

to understand the philosophy and think-

ing behind the standards. BS 5700 notes

In this month’s Materials engineering in practice column Tony Paterson talks

about standards, their history, role and value.

A diagram illustrating the relationship between the engineering designer, standards and support systems.

Materials engineering in practice:

musings on standards

that

‘compliance with a British Standard

does not in itself confer immunity from

legal obligations.’

Whilst there is no

excuse for being unfamiliar with relevant

standards, Engineers Australia (March

2009) notes that

‘Engineers cannot

avoid liability in negligence by simply

relying on a current or published stan-

dard or code.’

In principle, the failure to guard

against a foreseeable risk, even a small

one, via a means that involves little

difficulty or expense, will generally be

regarded as negligent.

Where did standards come from?

The Industrial Revolution – the move

from an agrarian to an industrial base

and the transition to new manufacturing

processes – developed country by country

in the period from about 1760 in England

to sometime between 1820 and 1840.

This led to the need for clients to specify

what they required.

The increased use of high-precision

machine tools led to a need for inter-

changeable parts and, in 1800, the

first industrially practical screw-cutting

lathe began the standardisation of

screw thread sizes. In 1841 Joseph

Whitworth’s screw thread measurements

were adopted as the first (unofficial) na-

tional standard by UK companies – and

other countries soon followed.

By the end of the 19

th

century, differ-

ences in standards between companies

were making trade increasingly difficult

and strained. Efforts were being made to

standardise electrical measurement, for

example, with a large range of different