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Chemical Technology • October 2015

18

Lubrication of pump bearings

Standard methods of lubrication are:

A Grease

B Wet sump with oil ring or oil flinger

C Purge (wet) or Pure (dry sump) oil mist

D Forced oil

E Bearings lubricated by pumped fluid as in the case of

magnetic drive pumps and vertical line shaft pumps.

1. The first three types of lubrication methods are used for

anti-friction bearings.

2. Forced or pressure oil lubrication is applied to hydrody-

namic bearings.

3. Oil lubrication is the preferred method over grease

lubrication.

Minimum specification requirements and

limiting conditions grease lubrication

• A Greased bearings should be used when oiled bearings

cannot be used; such as in cryogenic services where

the fluid temperature may be close to pour point of the

mineral oils or where access is limited or where leakage

of oil can be hazardous or surrounding atmosphere is

laden with soot, dust, or ash particles.

• Most calcium, barium and lithium based greases have an

operating temperature range of -30 to +120 ºC. Organic

thickener grease such as alkoxyfluoroether oil based

grease have a higher range; - 40 to + 250 ºC. Greases with

solid lubricants are normally used for mixed/boundary

friction. During operation, thickeners in grease together

with wear particles gradually form abrasive paste which

in turn, may induce further wearing of bearing elements.

• When sealed bearings are required, engineers should

specify “Sealed for bearing life” greased bearings. Use

of sealed greased bearings is usually limited to operating

temperatures not exceeding 100 ºC.

Oil lubrication

• Wet sump with oil flinger is the preferred method of

lubrication for horizontal pumps.

• Pump bearing housings should have non-contacting, laby-

rinth type seals as a standard to preclude atmospheric

contaminants from entering the housings. For pumps

installed outdoors in dirty environments (loose fly ash,

soot, dust, sand etc.), magnetic type bearing isolator

seals should be considered to achieve positive isolation

of bearing housings from the environment, especially

when the pump is not in operation.

Pump selection and

application guidelines – Part 2

A standard set of considerations and best

industry practices that Rotating Equipment

Engineers apply in the selection of various

types of pumps and their auxiliaries, is

described. Typical services and limiting

operating conditions of centrifugal and

positive displacement pumps are included

to aid in the selection process. Part 1

appeared in the August 2015 issue.

by Neetin Ghaisas, ME, PEng, Director of Design Engineering and Rotating Equipment

Group Leader at Fluor Canada, Calgary, Alberta, Canada