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Armor costumes have grown in popularity

exponentially over the past few years.

Much of this has been attributed to the

growing availability of higher quality

thermal plastics and foams for armor

and prop construction. As more people

take interest in this creative hobby, the

need for instruction has grown as well.

So how does one begin making armor?

Unlike regular clothing, fantasy armors

have very different structures, and

require their own unique guidelines to

create them. Today we will delve into

the process of patterning out armor for

costumes.

Patterning is the foundation for any outfit, whether it be cloth,

plastic, leather, metal, or otherwise. To create a pattern based on

an existing design, look for as many reference pictures as

possible. It could be concept art, fanart, screenshots, etc. If

someone else has already tackled the costume, you might draw

inspiration from them as well. Full body shots for the front, sides,

and back are excellent, but it’s also a good idea to obtain

references for unique angles and fine details. Be aware of any

inconsistencies that may occur between different types of

references. For example, a concept sketch for a video game

armor may have different details or proportions than the 3D

render finalized in the game. This tends to be a blessing rather

than a curse, as it offers more freedom to choose what you like

and don’t like between your references. Take note of these

inconsistencies so they don’t potentially throw you off course later.

As you work on the project, you can figure out which references

are most helpful to hold onto if things get overwhelming. But it’s

safer to start with more than you might need.

• Glad Press’n Seal, or a plastic wrap of some kind:

This is to wrap around parts of your body to create

an initial patterning shape.

• Paper: I prefer large pieces; Home Depot carries

large rolls of brown builder’s paper.

• Pencils and erasers: You will probably be making

adjustments to your pattern sketches, so pencils

with erasers are ideal.

• Rulers and straight edges: I recommend investing

in a larger ruler and/or T-square from Home Depot

to help with longer lines. Curved and shaped rulers

can also be beneficial if you aren’t as skilled with

organic lines.

• Scissors: Cheap scissors are fine, though more

industrial scissors will be easier to use for thicker

materials. Designate these scissors as exclusive to

your crafting materials. Do not use them for cutting

fabric or wigs.

• Masking tape: Use to connect pattern pieces

together as you test them out.

• Camera: This is optional, but documenting your

work as you go will help retrace your steps in later

projects. Sharing your progress on social media is

also an opportunity to gain support and energy from

your friends and fellow costumers.

• You will also need a decent table or floor space

to work on. This may seem like common sense, but

finding the right space for a project can sometimes

be difficult. Give yourself enough room to spread

out and get potentially messy.

TEXT BY KYLE MATHIS

ARMOR

PATTERNING

with Arda Wigs

TO MAKE A PATTERN, YOU WILL NEED THE FOLLOWING:

COSPLAYCULTURE

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