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COVER STORY

March 2017

MODERN MINING

17

Cat MineStar System control

room.

that can be customised to the needs of every

customer.

Today success is all about knowledge.

While we know what capabilities Cat mining

machines are built for, are we using them to

their full potential? The DNA of all modern

Cat mining machines incorporates ways of col-

lecting digital data. This can be analysed and

transformed into solutions to make them more

efficient and profitable and less susceptible to

breakdowns.

“What Barloworld Equipment offers is the

implementation of the right Cat technology

with a clear understanding of the problems

we’re solving and the right team to execute,”

says JP Briggs, New Business Development

Manager, Caterpillar Digital & Technology,

at Barloworld Equipment. “Essentially we

are pairing iron and data in partnership with

Caterpillar to reduce cost per ton for our

customers. It’s about addressing a customer

challenge and adding value using mining

technology and analytics to provide usable

information and solutions.”

Historically mining machines were sold with

the offer of mechanical support in the form of

regular servicing and repairs by the dealer. The

performance and life of the machine were influ-

enced by the way it was used, but that was the

customer’s problem and the manufacturer and

dealer had no control over it. This meant you

could spend money on a product and never

unlock its true potential.

“The Cat mining technology products avail-

able today enable us to drive productivity, for

example, by focusing on making each mining

asset, regardless of brand, more productive,”

says Briggs. “Technology brings everything

together so we can firstly measure productivity

in great detail and then tweak things to unlock

more value across the fleet.”

While Cat technology solutions are available

for surface and underground mining, this article

focuses on the surface mining sector. Systems

can be factory fitted in new Cat machines or

installed by Barloworld Equipment in existing

machines and fleets.

Technology products

Cat MineStar System capability sets include

Fleet for fleet management; Terrain for drilling,

grading and loading; Detect for object detection

and proximity awareness; Health for machine

wellness; and Command for remote control,

semi-autonomous and fully autonomous min-

ing solutions.

Fleet

optimises fleet management, including

material tracking and ore control, production

optimisation, operator management, machine

tracking, assignment of fleets, load and cycle

monitoring, haul road analysis and manage-

ment, and safety management.

Terrain

provides guidance for drilling and

loading, reducing the need for surveying and

improving accuracy. Using this technology for

drilling you can eliminate over and under drill-

ing, reduce blast costs, monitor progress and

track drilling consumables. For loading you can

achieve high precision GPS accuracy, measure

productivity and volumes, control bench and

grade levels, track machines and define avoid-

ance zones.

Detect

enhances site awareness for operators

and owners by tracking hazards, operator speeds

and behaviour such as fatigue and distraction.

Health

gives operators, fleet managers and

owners real time sight of equipment fuel and

oil levels, daily production reports, condition

monitoring services and analysis.

Command

can provide remote operator