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TEMPERATURE MEASUREMENT

take note

Born and educated in Yorkshire, England, Steve Edwards has been involved in

rotating equipment monitoring for many years. He joined AECI (South Africa) in

the consulting engineering department… and later started R&C Instrumenta-

tion, providing industries with industrial instrumentation and consulting ser-

vices and applications design in Infrared temperature monitoring and scanning.

Enquiries: Tel. 032 946 2805 or email

stevee@randci.co.za

V

arious techniques and devices have been used throughout time

in an effort to accurately measure and compare temperature

conditions. For example:

• Fire and ice, hot and cold – elemental extremes

• Boiling water is a fixed temperature as is melting ice

In the early days of ceramics manufacture the craftsman used melt-

able materials which indicated through deformation that certain

higher temperatures were reached. A baker on the other hand, used

a piece of paper – the quicker it became brown in the oven, the hot-

ter the oven was.

It was known that specific materials changed state at set tempera-

tures and this is what they based their temperature measurement on.

The disadvantage of all these techniques was that they were not

reversible – cooling could not be determined. Also, the accuracy of

the results was very dependent on the user and his or her experience.

It was not until the discovery of thermometers, a little over 400

years ago, that actual temperature conditions could be measured

exactly. It was determined that a probe made of two dif-

ferent conductors forming a junction at one end had

certain voltage producing abilities. The thermocou-

ple produces a temperature dependent voltage

known as the thermoelectric effect. This voltage

is proportional to the difference between the hot

and cold junction. Commercial thermocouples

are inexpensive and can be used in a wide range

of temperature applications. Their main limitation

is accuracy, they have to be in contact with the high

temperature and system errors of less than 1°C are dif-

ficult to obtain.

The discovery of infrared radiation by the

physicist, WilhelmHerschel, at the beginning

of the 19

th

Century opened up new possi-

bilities for measuring temperature – without

contact and thus without affecting the object

beingmeasured and themeasurement device

itself. Compared to early infrared temperature

measurement devices, which were heavy,

awkward, and complicated to operate, the image of such devices

today has completely changed. Modern infrared thermometers are

small, ergonomic, easy to operate, and can even be installed into

machinery. From versatile handheld devices to special sensors for

integration into existing process systems, the spectrum of product

offerings is vast. A variety of accessories and software for the collec-

tion and analysis of measurement data are provided with the majority

of infrared temperature sensors.

An IR thermometer can be compared to the human eye. The lens

of the eye represents the optics through which the radiation (flow of

photons) from the object reaches the photosensitive layer (retina) via

the atmosphere. This is converted into a signal that is sent to the brain.

Simple single point Infrared temperature measurement has

evolved into units that now display Thermal images, used in appli-

cations that monitor on-line real time molten steel temperature to

deciding if a batsman is out or not when a catch is taken from the ball

hitting his pads. The advantages of IR thermometers are:

• Very fast measurements (milliseconds)

• Can measure on moving objects

• Difficult to reach objects

• Hot objects (> 2 000°C)

• Feedback-free-measurement

Conclusion

Advantages in single detectors and thermal imaging con-

tinue to grow and Fluke Process Instruments (formally

Raytek, Ircon and Datapaq) lead the field as the biggest

supplier of IR temperature measurement devices.

Evolution

of

temperature

measurement

Steve Edwards, R&C Instrumentation

• Infrared radiation was discovered by Wilhelm Herschel

at the beginning of the 19

th

Century.

• Early IR thermometers were heavy, awkward and

complicated to operate.

• Modern IR thermometers are small, ergonomic, easy to

operate and can be installed in machinery.

Electricity+Control

March ‘16

38