4-11
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IndexNote:
Intercoolers, are also called aftercoolers or chassis-
mounted charge-air coolers. These devices may be
installed on the engine or in front of the radiator on
some heavy duty vehicles. They are designed to
achieve improved fuel economy and performance, and
lower emissions by reducing air temperature at the
intake manifold. The cooler, denser air boosts horse-
power, efficiency and engine durability. For these
reasons, intercooler installation is on the increase on
heavy duty trucks.
In some intercooler applications, the condenser used for AC may be mounted in
front of the radiator and below the intercooler. Figure 11-9 in
Chapter 11
shows
this condenser location.
Receiver–Drier
The receiver-drier functions as a drier, refrigerant filter and temporary storage
tank for refrigerant moving through the AC system. When refrigerant leaves
the condenser as a liquid, it flows to the receiver-drier. Figure 4-8 shows a
cutaway view of a receiver-drier. Refrigerant enters at the top and flows
through a desiccant material and filter before it moves on through a pickup
tube near the tank bottom. The most common desiccant is a molecular sieve.
This is a porous material, usually in the form of 1/8 inch balls, that attract and
hold moisture.
The desiccant commonly used with R-12 is identified as XH-5. It is not
compatible with R-134a. Many driers in both new and replacement systems are
now using an XH-9 desiccant which is compatible with both R-12 and R-134a.
Driers that do not carry a special labeling are probably only good for R-12
usage.
RECEIVER-DRIER
SIGHT GLASS MAY INCLUDE
MOISTURE INDICATOR
INLET FROM CONDENSER
OUTLET TO EXPANSION VALVE
FILTER PADS
AND SCREENS
PICKUP TUBE
MOISTURE AND CONTAMINANTS
TRAPPED BY FILTERS, SCREENS,
AND DESICCANT
SPRING
Note:
Moisture (water) or particles can cause system mal-
functions and corrosion. They can block the natural
flow of refrigerant at the expansion valve. Moisture
can change state there and form ice. It may also mix
with the other elements inside the system ( refriger-
ant and the oil) to form acid.
Accumulator
Figure 4-8
This illustration shows the
inside of a typical receiver-
drier. Note the path of the
arrows which indicate the
movement of refrigerant.
The desiccant, filter(s), and
screens trap any water or
particles that might acci-
dentally be inside the sys-
tem.