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CONSTRUCTION WORLD

JUNE

2017

28

PROJECTS & CONTRACTS

Murray & Roberts Buildings is a division

of Murray & Roberts Construction which

is being purchased by a consortium led by

the Southern Palace Group of Companies;

this will create the first major black-owned

infrastructure and building construction

business in South Africa.

Named for its position just behind the

US Embassy, the new R615-million sectional

title development in Sandhurst will comprise

93 exclusive private residences – 69 two

bedroom apartments, 18 three bedroom

apartments and six penthouses.

A ‘commercial’ or amenities level will

include a restaurant, spa and gym, as well

as executive offices and boardrooms.

Construction work started on

Embassy Towers in April 2016 and

progress is on schedule, according to

Murray & Roberts Buildings contracts

manager Fanie Stadler, despite a slightly

delayed start due to challenging rock

conditions in the foundations.

“Formwork design and planning of pour

sizes assisted in achieving milestone dates

on the structural elements,” says Stadler, “as

well as casting the staircases off-site and

installing them in their completed form.”

The building will rise to 12 floors above

ground level, and by the end of February

was already at level 12 with over 460 people

on site; this working population will grow

to about 750 at its peak. The most labour

intensive aspects of the work – brickwork,

plaster and screeding – are following

closely behind the slab formwork of the

main structure.

Working in a space constrained urban

environment brings its own challenges,

so logistics have been closely managed

to ensure no congestion on the adjoining

roads. The project therefore deploys two

tower cranes and vertical hoists; while the

cranes deal mainly with concrete pours,

formwork and brick lifts, the hoist is a

valuable apparatus for handling tiles,

joinery items, ceiling boards and other

related items.

“To reduce the cranes’ lifting load, we

pump most of our mortar up to the different

levels for brickwork and plastering,” Stadler

says. “We also pump river sand up to where

it is needed for screeding activities.”

Suburban by-laws restrict the working

hours to between 6:00 and 18:00,

demanding that efficiency remain high

throughout the life of the project.

“Our success to date has been facilitated

by our involvement in the project planning

from an early stage,” says Stadler. “Before

we began with construction, we already

had about four months of planning behind

us, where we were able to participate in

the planning and development meetings

– contributing substantially to the value-

engineering and buildability of the project.

This allowed for design issues to be

resolved early in order to maintain the

required progress.”

“Every team member needs to

understand what our challenges are on

the project, and these are well covered in

the Project Execution Plan,” he says. “Our

prior experience of working in Sandton, as

well as our proven expertise in high-rise

construction, ensures that possible risks

are identified and mitigated timeously.”

He emphasises the need to

monitor progress on a continuous

basis, meeting deliverables and ensuring

that the necessary plant and resources

were on hand to maintain the construc-

tion programme.

Safety is also a key driver of operations,

aligned with Murray & Roberts Buildings’

STOP.THINK.ACT.24/7 philosophy aiming

at the target of zero harm. The Embassy

Towers site retains its lost time injury

frequency rate (LTIFR) of zero to date, says

Stadler, as part of the safety culture of

the workplace.

“This culture must be constantly

enforced throughout the project duration,

especially among the sub-contractors,”

he says. “Our main focus is on preventing

major accidents, falling objects and

disabling injuries, and our systems are all in

place to keep that under control.”

Some 12 500 m

3

of concrete will go

into the structure, strengthened by

1 200 tonnes of reinforced steel bars on

31 000 m

2

of formwork.

Among the design features of Embassy

Towers will be marble cladding and

extensive glazing on the facades, with a

distinctive concrete pergola above the

penthouses on the top floor, requiring off-

shutter concrete work for which special

formwork is being constructed. Five glass-

fronted lifts will take residents between

the floors; facilities also include a garden,

a tennis court and an outdoor pool with a

patio area.

HIGH-END HIGH-RISE

As Sandton proves itself to be a magnet for city-loving residents,

Murray & Roberts Buildings is helping expand the high-rise options for

urbanites, constructing the multifunctional, luxury Embassy Towers

right on the edge of this humming commercial centre.

• Developer: Embassy Towers JV

• Design: GLH Architects

• Murray & Roberts Buildings

Management team: Fanie Stadler

(contracts manager), Tertius Botha

(site agent) and Abdullah Moola

(quantity surveyor)

Safety and productivity are enhanced on site

as workers travel to their work-floors in the

cab of a man-and-materials hoist.

Bricks are lowered by crane onto a landing on

the south-facing side of the building.

RIGHT:

Murray & Roberts Buildings’ tower

crane dominates the skyline as construction

nears its final height.

“Formwork design and

planning of pour sizes assisted

in achieving milestone dates

on the structural elements.”