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Chemical Technology • March 2015
24
NANOTECHNOLOGY
alumina (or hard-anodized aluminium) cookware is widely
used. These, though, use much higher pore sizes but dem-
onstrate the much greater resilience to abrasion and regular
use of this material.
Try and imagine the impact of suchmaterials in healthcare,
where –while single-use surgical tools can be discarded – life-
support equipment is repeatedly sterilised but still contains
nooks and crannies where bacteria hide.
Not all surfaces can be treated with the chemical immer-
sion required for anodisation. Professor Chunlei Guo and his
team at the University of Rochester have been working with
femtosecond laser bursts to etch hierarchical structures onto
surfaces. Guo, andhis colleagueAnatoliy Vorobyev, arebuilding
on earlier work that used laser-patterning to turnmetals black.
They are creating surfaces that areboth superhydrophobic and
optically highly-absorbant.
Guo says that “the structures created by our laser on the
metals are intrinsically part of thematerial surface.” Theywon’t
rub off and they are resistant to abrasion.
This is not yet suitable for industrial use as it takes an hour
to pattern a 25,4 mm
2
metal sample, however, the idea that
femtosecond lasers can be used to etch such patternsmeans
they can be easily applied to surfaces after fabrication. They
could even be used on non-metallic materials.
These non-coating approaches are important for another
reason: they don’t require toxic chemical coatings. By their
nature, as they wear off, coatings leach toxins into the
environment. Laser-etched surfaces don’t.
The opportunities are endless and governments around
the world are sponsoring research at an ever-increasing rate.
P2i is a spin-out of research funded by the UK government. As
usual, the early work will be slow and expensive, but the op-
portunities for better solar panels, more fuel efficient vehicles,
and self-cleaning clothes are endless.
That isn’t to say that therewon’t be silliness too. ‘Ultra-Ever
Dry’ is a xylene and acetone-based coating which is painted
onto surfaces (do so in a well-ventilated room, it’s toxic).
Numerous internetmemes exist wherepeopledemonstrate
the effect of coating toilets, keyboards, or ice-trays in the paint.
Nissan recently coated one of their economy cars in the stuff
and took it for a spin to demonstrate a car that may never
need cleaning (subject to periodic recoatings). The material
isn’t transparent so don’t expect to use it on the windscreen.
I like the idea of easy-cleaning cookware, cutlery and
crockery. Or shirts that never need cleaning. But there are
other, more serious, considerations. As the global temperature
rises and the oceans acidify, the expectation is that algae
and bacteria will thrive. That will cause worse biofouling for
pipelines and shipping.
What’s interesting is that scientists don’t fully understand
the process by which superhydrophobic surfaces act. But that
doesn’t really matter to us. As long as it works, and as long as
we can prove that they work safely, we will all benefit.
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