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Immingham Storage Co Ltd – Immingham East Terminal - No4 Switchroom Tank Overfill Safety Instrument System

Logic Panel Factory Acceptance Test Procedure

P & I Design Ltd

DOCUMENT NO: SI483005_RPT

2 Reed Street, Thornaby, UK, TS17 7AF

ISSUE: A DATE: 05.03.13

Tel: + 44 (0)1642 617444

PAGE 16 OF 19

Fax: + 44 (0)1642 616447

www.pidesign.co.uk

4.2.8 IMPORT VALVES

Equipment Required

Multi-meter, hand tools, links, yellow highlighter, red pen, SI277001_SPC E&H level switch probe.

Purpose of Test

To verify correct healthy functionality of each individual import valve logic.

To verify correct healthy to trip condition of each individual import valve logic.

To verify the functionality of a fuse failure.

Method Of Test

4.2.8.1

Simulate level switch probe healthy by connecting an E&H Liquiphant

level probe as Specification SI277001_SPC to incoming terminals. Ensure the

probe tip is not covered and the internal switch unit is set to max/>0.7.

4.2.8.2

Simulate all manual shutdown systems healthy by applying a link to

incoming terminals.

4.2.8.3

Simulate all valve limit switch feedback as valve closed by applying a

link to incoming terminals.

4.2.8.4

Momentary depress reset pushbutton, confirm all safety relays energise.

4.2.8.5

Confirm 24Vdc present at all XSV outgoing terminals.

4.2.8.6

Disconnect BPCS Open Command Wire Link. Confirm associated XSV

outgoing terminals de-energised whilst removed and energised when connected.

4.2.8.7

Remove BPCS Open Command Wire Link, apply a 24Vdc supply to

incoming BPCS Open commands terminals. Confirm associated XSV outgoing

terminals energised whilst BPCS Open Command 24Vdc applied and de-

energised when BPCS Open Command 24Vdc removed.

4.2.8.8

Remove BPCS Open Command Wire Link, apply a 24Vdc supply to

incoming BPCS Open commands terminals. Confirm associated XSV outgoing

terminals energised whilst BPCS Open Command 24Vdc applied and de-

energised when BPCS Open Command 24Vdc removed.

4.2.8.9

Trip each interlock as detailed on SI483003_SCH in turn confirming

associated XSV outgoing terminals de-energise in trip position and re-energise

once healthy and reset.

4.2.8.10

Remove and replace associated fuse for each XSV, confirming

associated XSV outgoing terminals de-energise with fuse removed.

Result

1.

XSV56101.

2.

XSV56401.

3.

XSV56801.

Actions/Comments

Sign

Date

Tested by