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EuroWire – November 2008

72

technical article

With an eye to improving the low

temperature

protection

against

stress-induced micro-bending, the glass

transition temperature is shifted more

than 20°C lower than the typical coating

described in

Figure 2

.

A much more rapid relaxation of stresses

imposed during temperature excursions

is to be expected. The results of tests

designed to examine the micro-bending

protection are shown in the next section.

3.2 Micro-bending sensitivity

In order to establish a relative comparison

of microbend sensitivity between the

typical commercial primary coated fibre

and fibre with the new coating system,

two different methods were used for an

evaluation. Both methods are designed to

provide aggravated lateral stress conditions

(where the second method actually goes

well beyond what is normally encountered

in the field). After measuring the effect on

attenuation at room temperature, the test

structures can be temperature cycled to

determine the additional loss induced by

the temperature excursions.

The first test is a basketweave/temperature

cycling procedure. The sample fibre is

wound at 50 grams tension on a 300mm

diameter quartz cylinder with a 9mm

‘lay’. This creates numerous crossovers

fibre-to-fibre in the course of winding 50

layers on the drum.

The crossovers can cause added loss at

room temperature if the fibre is sensitive

enough, but normally little or no added

loss is seen at this point.

The drum with fibre on it is temperature

cycled, in this experiment through -40°C/

-60°C/+70°C/23°C two times while making

loss measurements at 1,550nm after one

hour at temperature through the cycles.

Figure 4

shows typical results for samples

of the new coating system versus samples

of a typical commercial system.

Both coating systems utilise coloured

secondaries, but different formulations

of secondary. The fibre specimens were

chosen to match coating geometry, mode

field diameter, and cut off wavelength.

The two different coating systems

both give good protection against the

micro-bending stresses at 23°C. At -40°C

the typical commercial primary is close

to its T

g

but still provides good protection

against micro-bending by stress relaxing in

a reasonable time frame.

Only a small added loss is seen at -40°C

in the typical primary and none in the

optimised primary fibre. At -60°C, the

optimised primary is likewise close to its T

g

,

with similar protection still provided, but

the typical primary is now well below T

g

and the fibres show added loss.

Desiring a more aggressive micro-bending

environment, for the second method the

IEC sandpaper drum test

[7]

was modified

to provide a harsh micro-bending stress

situation strong enough to affect single

mode fibre even at room temperature.

To do this, a 300mm diameter quartz

drum was wrapped with adhesive backed,

40 grit sandpaper, creating a very rough

surface around which a single layer of fibre

was wound at 100 grams tension.

Using matched fibre samples as with

the basketweave/temperature cycling test,

the 23°C attenuation was measured after

winding.

Then the drums were cycled to tempera-

ture extremes, this time measuring

attenuation at 1,550nm after one hour

and again after four hours at temperature.

The results are given in

Figure 5

.

The initial measurement at 23°C taken

while the fibre was on the original spools

shows similar loss of about 0.19 dB/km for

these fibre specimens.

After winding the drums, still at room

temperature, the lower modulus of the

optimised primary offers significantly

better protection than the typical primary,

with one third the added loss.

Throughout the very demanding range of

temperature and rough drum conditions,

the optimised coating fibre shows much

lower micro-bending response than the

typical commercial system.

Figure 4

:

Basketweave/temperature cycle results for typical commercial SM coating system (dashed) and the

optimised coating system (solid)

Figure 5

:

Sandpaper drum/temperature cycle results for typical commercial SM coating system (dashed) and the

optimised coating system (solid)