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Technical article

November 2012

74

www.read-eurowire.com

the other elements of the cable design

are driven by the mechanical and optical

requirements based on the installation

and operating conditions.

For the dielectric version, over the central

ceramifiable inner tube an intermediate

flame retardant sheath is applied rein-

forced by two glass rods longitudinally

embedded into the wall of the jacket; the

glass rods withstand both tensile load and

low temperature shrinkage. Then some fire

resistant tapes are applied together with

the outer LSZH sheath. The cross section

of the all-dielectric version developed is

shown in

Figure 1

.

For the metallic armoured version, the

corrugated steel tape is applied over the

ceramifiable tube followed by an outer

HFFR sheath reinforced by two glass rods

with the same function described above.

The cross section of the armoured version

developed is shown in

Figure 2

.

2.3 Cable trials and production

Cables in all dielectric and metallic

versions have been developed from 48

to 144 optical fibres. Many experimental

trials have been carried out before the

production of the final versions; then

the cables have been fully characterised

for optical, mechanical and thermal

performances, together with the fire

behaviour as reported in the following. In

Picture 1

two cable samples are shown.

2.4 Cable characterisation

The two cable designs have been

manufactured with three different types

of optical fibres, ie SM-R, NZD and MM. The

cables have been tested according to the

main international fire tests, IEC 60331-25

and EN50200. In

Pictures 2

and

3

the fire

tests performed on the cables are shown.

Each type of fibre has been closed in loop

and connected with a Led-Power meter,

measuring the increase of attenuation at

1,310 and 1,550 nm in the circuit with SMR

fibres, at 1,550 nm with NZD fibres and at

1,300 nm with MM fibres.

The fire lasted 90 or 180 minutes and the

recording of the attenuation values has

been extended up to 15 or 30 minutes

later. Examples of some test results are

collected in

Figures 3 to 5

.

All the results are positive with very

limited attenuation increase (less than

0.2 dB/fibre) for any of the fibre types

tested. This really confirms that the

ceramifiable protection, in combination

with an appropriate cable design, is able

to preserve the fibre performance from fire

load also in cable solutions with high fibre

density.

3 Conclusion

The cable family developed with a

special protective layer to preserve the

fibres transmission performances from

fire action is particularly effective when

the application of flame is turned off

and the material contractions start. The

cables have been developed in metallic

armoured and all dielectric version

with the optical fibres organised in

micromodules up to 144 fibres with a very

compact design, and are now available on

the market.

n

4 Acknowledgements

The authors would like to thank their many

colleagues within Prysmian who have

contributed to this work, and in particular

Paolo Marelli and Gianluigi Radaelli for the

helpful support.

Prysmian SpA

Viale Sarca 222

20126 Milan, Italy

Tel:

+39 026 44 91

Website

:

www.prysmian.com

Email

:

info@prysmian.com

Figure 4

:

Fire resistant test of all dielectric versions according to EN50200

Figure 5

:

Fire resistant test of the armoured version according to EN50200

Fire resistant test EN 50200

All dielectric micromodules cable

180 min fire + 30 min cooling

Attentuation [dB/fibre]

Attentuation [dB/fibre]

Time (minutes)

Time (minutes)

Fire resistant test EN 50200

Armoured micromodules cable

180 min flame + 30 min cooling